SOP-QA-001-D-来料检验作业指导书-Incoming-Inspection-Work-Instruction

本程序目的在于定义对元件或材料进行检验/测试的标准操作方法。 2.0 Scope适用范围

This procedure is applicable to all components and materials that require the relevant inspection and testing, as specified in the individual Part or Material Specification.

本程序适用于所有按照元件和材料规格进行检验和测试的元件和材料。 3.0 Sampling / Equipment Used 取样 / 使用设备

3.1 Per sampling plan stated in the Incoming Inspection Procedure: AQL：MA=0.4、MI=1.0 按照来料检验程序所规定的抽样计划；AQL:MA=0.4、MI=1.0级别进行抽样. 3.2 Inspection Aids检验工具

4.2.1 LCR Meter / LCR 测量仪

4.2.2 Fluke Multimeter / Fluke 万用表

4.2.3 Caliper / Plug Gauge / Pin Gauge / 游标卡尺/ 塞规/针规 4.2.4 Magnifier / Microscope / 放大镜 / 显微镜

4.0 Reference Documents参考文件

3.1 Customer’s AVL / 客户接受的供应商清单

3.2 Manufacturer Part Specification / 供应商的元件规格 3.3 Yamaoka AVL List / 本公司的AVL

3.4 QAP-010 : Incoming Inspection Procedure / 来料检验程序

3.5 SOP-QA-003 : Material Aging Control Procedure / 物料保质期控制程序 5.0 Inspection Criteria / 检验要点

5.1 MFG AVL Verification / 生产厂商确认

Verify that the parts are from the authorized vendor per AVL list. 根据AVL清单验证元件是否为承认厂商。

5.2 MFG Part Number Verification / 生产厂商料号确认

Verify that manufacturer part number and description are correct per PO and DO. 根据PO 和DO验证生产厂家料号和元件种类. 5.3 Packaging&RoHS Verification / 包装、环保确认

Verify that the part is packed in correct/proper packaging as indicated in manufacturer p/n and/or engineering requirement. Check if there are part number and vendor name marked on every

packing box or container. Whether RoHS materials? The Customer material should pay attention to whether have original packaging label;

验证元件的包装与厂家料号和/或工程需要是否一致适当,是不是环保材料。检查每个包装箱外是否标明品名和厂商名. 对客供物料需注意包装上是否有原厂标签； 5.4 Visual Inspection / 外观确认

Carry out visual inspection on samples, if confirmation of defects is required, use visual aids or equipment such as 5X magnifying glass, microscope etc to check.

对来料样品进行外观检验，如果必要，可使用5倍放大镜，显微镜等辅助设备进行检验。 5.5 Part Dimensional Check / 尺寸确认

Document No: SOP-QA-001 文件编号 Revision No: D 版本 Page: Page 1 of 8 页码 Effective Date: 26-Apr-2012 生效日期 Date:25-Apr-2011 日期： Date: 25-Apr-2011 日期： Date: 25-Apr-2011 日期： ______________________________________________________________________________________________________________________________

FM-QA-002 Rev: B

Measure samples on critical dimensions that are highlighted in the respective part drawing or specification. 5 data to be recorded.

根各元件的规格对抽样样品进行尺寸检验；记录5个检验数据； 5.6 Part Value Measurement / 测值

For inductors/capacitors/resistors, need to perform value measurements using LCR meter that record 5PCS per datecode according to AVL and manufacturer’s specifications. 5 data to be recorded.

对于电感/电容/电阻元件，需按照AVL和厂家的标准，利用L/C/R测量仪进行测值，每D/C抽样5PCS。各记录5个数据 ； 5.7 Date Code Verification / 生产日期确认

For PCB, D/C should be within 6 months from date of manufacture,machine part 、LED、connecter 、moisture sensitive components within 1year. For other electronic components（passive、disperse）, D/C should be within 2 years and for chemistries, the expiry date shall be verified according to Material Aging Control Procedure, SOP-QA-003 .

对于印刷线路板，保质期需控制在生产日期后半年之内；结构件、LED、连接器、湿敏元件为1年内，其他的电子（被动和离散）元件，生产日期需控制在2年之内。对于化学药品，失效日期按照物料保质期控制流程执行，文件号码：SOP-QA-003. 5.8 Certificate of Conformance (COC) Verification / 出厂检验报告确认

For PCB and Chemical items, COC must be provided by supplier for every delivery lot. 对于印刷线路板 和化学药品需要供应商对每一批次提供COC. 5.9 Solderability & Electrical Test / 可焊性/电气测试

If the component has exceeded their shelf life, solderability and/or electrical test shall be conducted according to Material Age Control Procedure.

如果元器件超过保质期限，按照物料保质期控制流程执行可焊性测试和/或电气测试。

6.0 Procedure / 程序

6.1 PCB Inspection Criteria / 印刷线路板的检验要点 元器件 COMPONENT 1 2 3 4 5 6 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Verify UL logo and flammability class; for example:94V-0; 检查安全认证标记和防火等级 例如：94V-0 仪器设备 EQUIPMENT 五至八倍放大镜 5X-8X Magnifier 游标卡尺 Caliper 针规 Needle Gauge 显微镜 Microscope 7 印刷电路板 (PCB) 8 Verify Electrical Test Stamp 塞规 检查电气测试章 Plug Gauge Verify the body marking and REV 检查本体标示和版本 Solder mask adhesion test is OK or NG which include incoming QA report content that it must be checked by inspector 剥皮测试检查供应商出货报告内容是否有阻焊膜粘贴性试验是否OK Visual check 外观检查 a. Surface checking with naked eyes 裸眼作表面可视性检查 b. Use 5X/8X magnifier check the defect area 用五至八倍放大镜对有缺陷可能的位置进行检查 c. Use microscope to determine the defects (refer to PCB inspection SOP) 用显微镜对有缺陷的位置进行确认.具体缺陷标准参照PCB检验SOP 高邮市三阳机电 有限公司 Standard Operating Procedure 标准操作程序 Document Name: 9 10 11 12 13 来料检验作业指导书 Incoming Inspection Work Instruction Document No: 文件编号 Revision No: 版本 Page: 页码 Effective Date: 生效日期 SOP-QA-001 D Page 3 of 8 26-Apr-2012 元器件(COMPONENT) Per drawing or spec, do warp and twist inspection 按照图纸要求检验翘曲度和扭曲度 Per drawing or spec, measure the dimensions 按照规格说明书或图纸检验尺寸 Verify the D/C should be within half a year 检查生产日期必须在半年以内 Verify if PO# and QTY of COC provided by supplier are meeting our requirement 检查生产厂家出厂报告上的内容是否符合我司要求 Solderability Test: under FA or out of D/C condition 可焊性检查: 首件检查或保质期过期时检查该项 Note: Shall be wearing ESD gloves when inspecting PCB 注意:检验印刷电路板时必须戴好静电防护手套 检验要点 (INSPECTION CRITERIA) 仪器设备(EQUIPMENT) 游标卡尺 Caliper 五至八倍放大镜 5X-8X Magnifier LCR表 L/C/R Meter 1 2 3 4 6.2 L/C/R Inspection Criteria / 电感，电容，电阻检验要点 电阻(R)、 电容(C)、 Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check 外观检查 a. No distortion ,missing , damaged 本体无变形,缺损和断裂 b. No oxidation, plating surface badly, bend and missing with naked eyes. 引脚无肉眼可见的氧化,镀层不良,弯曲和缺损 5 电感(L) Per spec or drawing, measure the dimensions and perform visual checking 根据规格说明书或图纸进行尺寸和外形检验 Verify component orientation 极性标识方向一致 Verify the components per AVL system: 按照系统中元件描述: a. Verify the type of material, for example: 1206 0805 确认元件型号大小,如1206,0805 b. For Resistor, Capacitance, Inductor, should do value test，refer to L/C/R meter operation procedure 对电阻、电容、电感进行测值，参考L/C/R仪器操作程序 6 7 8 Verify the D/C should be within 2 years or record the Lot Number 检验生产日期必须在两年以内或记录生产批号 ______________________________________________________________________________________________________________________________ FM-QA-002 Rev: B

6.3 Switch / Transformer Inspection Criteria / 开关 , 变压器检验要点

元器件(COMPONENT) 1 2 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check: no distortion ,missing ,damaged 外观检查:本体无变形,缺损和断裂 Per spec or drawing measure dimension visual checking,then it must be recorded 5PCS perpart; 按照规格说明书或图纸检验尺寸和外形(5PCS重要尺寸) Operate switch 操作开关键 Verify the D/C should within 2 years or record the Lot No 检验生产日期必须在两年以内或记录生产批号 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表(AVL)核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表(AVL)核对生产厂家料号(MPN) Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check 外观检查 a. No distortion ,missing, damaged 本体无变形,缺损和断裂 b. No oxidation, plating surface badly, bend and missing with naked eye 引脚无肉眼可见的氧化,镀层不良,弯曲和缺损 Verify component orientation 极性标识方向一致 Record body marking 记录元件本体标示(MARKING) Verify the D/C should within 2 years or record the Lot No; moisture sensitive record 5PCS per datecode 检验生产日期必须在两年以内或记录生产批号，湿敏元件1年内 For program part, need to do program and perform master check;testing 5PCS per lot; 如果来料是程序料，项目要求检验时（有夹具或客户已提供烧录程序）需要测试来料是否已经烧入程序，每批次抽测5PCS If the part is moisture sensitive, need to vacuum pack timely after checking 如果是湿敏元件，检验完后需要及时的进行真空包装 仪器设备(EQUIPMENT) 游标卡尺 Caliper 五至八倍放大镜 5X-8X Magnifier 3 开关(SWITCH) 变压器4 （TRANSFORMER） 5 元器件 (COMPONENT) 6 7 仪器设备(EQUIPMENT) 五至八倍放大镜 5X-8X Magnifier 显微镜 Microscope 游标卡尺 Caliper 6.4 IC Inspection Criteria / 集成电路的检验要点 1 2 3 4 集成电路(IC) 5 6 7 8 9 6.5 Diode/LED/Transistor/Fuse/Crystal/Rectifier Inspection Criteria 二极管/发光二极管/三极管/晶振/保险丝/整流器的检验要点 元器件 (COMPONENT) 检验要点 (INSPECTION CRITERIA) 仪器设备(EQUIPMENT) Document No: SOP-QA-001 文件编号 Revision No: D 高邮市三阳机电 版本 Page: 有限公司 来料检验作业指导书 Page 5 of 8 页码 Document Incoming Inspection Work Name: Effective Date: 26-Apr-2012 Instruction 生效日期 Per AVL, check the MFG name 游标卡尺 1 按照系统客户许可供应商列表核对生产厂家 Caliper Per AVL, check MPN 三至五倍放大镜 2 按照系统客户许可供应商列表核对生产厂家料号 3X-5X Magnifier Verify if package is proper and in good condition 显微镜 3 检查包装是否合适并完好 Microscope Visual check 4 外观检查 a. No distortion ,missing, damaged 二极管 (DIODE) 本体无变形,缺损和断裂 发光二极管 (LED) b. No oxidation, plating surface badly, bend and missing by naked eye 三极管 (TRANSISTOR) 引脚无肉眼可见的氧化,镀层不良,弯曲和缺损 晶振 (CRYSTAL) Fuse and crystal, should record body marking per electricity 保险丝 (FUSE) and frequency in the AVL's description 整流器 (RECTIFIER) 5 保险丝和晶振要按照系统中元件描述中最大电流和频率 核对本体标示 Per spec or drawing, measure the dimensions and perform 6 visual checking 根据规格说明书或图纸检验尺寸和外形确认 Verify the D/C should be within 2 years or record the Lot No,moisture rensitive within 1 year; 7 检验生产日期必须在两年以内或记录生产批号，来料为 湿敏封装时按一年 Standard Operating Procedure 标准操作程序 6.6 Connector/Plug/ Socket Inspection Criteria / 连接件/ 插头/ 插座检验要点 元器件(COMPONENT) 1 2 3 4 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check 外观检查 a. No distortion, missing, damaged，lost PIN; 本体无变形、缺损、断裂 、少PIN脚 b. No oxidation, plating surface badly, bend and missing by naked eye 引脚无肉眼可见的氧化,镀层不良,弯曲和缺损 Verify the visual and QTY of pins per spec or drawing 按照规格说明书或图纸检查元件外形及引脚数量 Per spec or drawing or spec, do dimension inspection and visual check 按照规格说明书或图纸检验尺寸和外观确认 Verify the D/C should be within 2 years or record the Lot Number 检验生产日期必须在两年以内或记录生产批号 仪器设备(EQUIPMENT) 游标卡尺 Caliper 五至八倍放大镜 5X-8X Magnifier 连接件(CONNECTOR) 插头(PLUG) 插座(SOCKET) 5 6 7 6.7 Cable Inspection Criteria / 电缆线检验要点 ______________________________________________________________________________________________________________________________

FM-QA-002 Rev: B

1 2 元器件 (COMPONENT) 电缆线(CABLE&WIRE) 3 4 5 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check: no broken, insulated broken missing 外观检查:无断裂,绝缘破损,缺失 Per spec or drawing, measure the dimensions and perform visual check 按照规格说明书或图纸检验尺寸和外形确认 Verify the D/C should be within 2 years or record the Lot Number 确认生产日期在2年之内，或者记录生产批号 检验要点 (INSPECTION CRITERIA) 1 2 Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if package is proper and in good condition 检查包装是否合适并完好 Visual check: no leak, broken, Paint surface bad，oxidation, smearing, scratch, stab，bubble, color discrepancy, flow line, sink mark and marking not clear . 外观检查-缺损,断裂,镀层不良,氧化,污点,划伤,毛刺, 气泡,色差, 流痕,缩水及印字不清等. Verify the visual per specification or drawing 按照图纸或规格说明书检验外形 Per spec or drawing, do dimension inspection 按照规格说明书或图纸检验尺寸 检验要点 INSPECTION CRITERIA 1 2 3 Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify the package if in good condition, is there dry ice in the package 检查包装是否完好,包装盒内有没有放干冰. Verify if the Lot Number in COC matches material's 核对厂家出厂报告上的生产批号是否与来料生产批号一致 Verify if the chemical type in COC & MFG label are same as we required in AVL 核对厂家出厂报告上的化学品型号&来料标签上的型号是否与我们AVL清单描述中的型号一致 Verify D/C: should 2 or 6 months before the EXPIRY date, refer to Material Age Control Procedure 检查来料有没有过期，必须在失效日期前2或6个月，具体参考物料有效期控制流程. 仪器设备(EQUIPMENT) 游标卡尺 Caliper 五至八倍放大镜 5X-8X Magnifier 仪器设备(EQUIPMENT) 游标卡尺 Caliper 五至八倍放大镜 5X-8X Magnifier 针规 Needle gauge 塞规 Plug gauge 6 6.8 Metal FAB/ Plastic FAB Inspection Criteria / 金属结构件/塑料结构件的检验要点 元器件 (COMPONENT) 金属结构件 (METAL FAB) 3 4 塑料结构件 （Plastic Part） 元器件 COMPONENT 5 6 仪器设备 EQUIPMENT 6.9 Chemical Material Inspection Criteria / 化学品检验要点 化学品 (Chemical 4 5 Material) 6 高邮市三阳机电 有限公司 元器件 (COMPONENT) Document No: 文件编号 Revision No: 版本 Page: 来料检验作业指导书 页码 Document Incoming Inspection Work Name: Effective Date: Instruction 生效日期 Viscosity test report or COC should be provided by supplier 7 for solder paste 如果是焊膏需要有厂商黏度测试报告。 Fill in the inspection report per COC 8 按照厂家出厂报告填写检验报告 Standard Operating Procedure 标准操作程序 SOP-QA-001 D Page 7 of 8 26-Apr-2012 1 2 检验要点 (INSPECTION CRITERIA) Per AVL, check the MFG name 按照系统客户许可供应商列表核对生产厂家 Per AVL, check MPN 按照系统客户许可供应商列表核对生产厂家料号 Verify if packaging is proper and in good condition 检查包装是否合适并完好 Visual check: Color and cleanliness. 外观检查-材料本色，胶料颗粒均匀、干燥、无杂色、杂质、水份，油污、脏物。 Each lot need a color card 每批塑料粒子需提供色板 COC and RoHS report is required 必须有材质证明书和RoHS报告 仪器设备(EQUIPMENT) N/A 塑料粒子 ( Plastic Resin) 3 4 5 6 7.0 Document Checking / 文档的检验 7.1 Part Specification or Drawing checking / 规格说明书或图纸的检查 7.2 First Article (FA) Report checking / 首检报告检查 7.3 PCB Inspection Instruction / 印刷线路板的检验指导

7.4 Fabricated Part Inspection Instruction / 结构件的检验指导 7.5 L/C/R Meter Operating Instruction / L/C/R测量仪的操作指导 8.0 Lot Disposition / 批的处理

8.1 Accept the lot if no reject found from visual check, dimensional measurement and

solderability/electrical tests. Stamp a “IQA ACCEPT” stamp on the GRN label. Record result of lot disposition on the “IQA Inspection Report”. Stamps ACCEPT on the receiver/DP and forward the lot to Store via receiver.

如果任何测试和检验都未发现不良，可将该批允收。在收料标签上盖上IQA接受章；在IQA检验报告上记录检验结果,并将该批物料转至IQA检验PASS区域，待仓库收料员入库

8.2 Reject lot if discrepancy found in any of the above tests/inspections. After completing the inspection,

affix a “QA REJECT” label on the carton/container/reel/bag, forward the reject lot to MRB co-ordinator. Record result of lot disposition on the “IQA Inspection Report”

如果上述的任何测试/检验发现不良，按AQL规定不符合允收要求则将该批拒收。在完成所有的检验项目后，在外箱/容器/卷轴外贴上“MRB”标签，将拒收材料交给MRB协调判定，依据判定结果盖章，若MRB判定为让步接收，则盖让步接收章，若判退则盖NG章，将该批的检验结果记录入“IQA检验告”。

9.0 Incoming Quality Special Instruction / 来料质量特殊检验指导

IQSI: This instruction is released by SQE when quality issue found or feedback by customer, supplier or production that requires special or immediate attention. SQE shall provide the instruction to IQA inspector how to inspect and control the quality for a specified period.

来料质量特殊检验指导是由供应商质量工程师在客户\\供应商的生产线反馈的质量问题时发出的要求特殊或紧急注意的指导文件。供应商工程师应指导来料检验员在一定的时间段内怎样去检验控

______________________________________________________________________________________________________________________________

FM-QA-002 Rev: B

制质量问题。 10.0 Record / 记录

10.1 FM-QA-21 10.2 FM-QA-61

IQA检验报告

塑料材料进厂验收记录

CHANGE RECORD 变 更 记 录 11.0 Change History Page 变更历史 Revision 版本 A Author 发取人 Kerry Zhou Description of Change 变更描述 Reason of Change 变更理由 N/A Date 日期 26-apr-2012